DMAIC Essentials
See description of materials for these turn-key Lean Six Sigma Instructor Training materials.
The following 11 topics are included in the DMAIC Essentials Instructor Materials, typically suited for Champions, Green Belts and Black Belts:
Six Sigma Projects (35 slides)
Project Focus
Is it a Six Sigma Project?
Customer Focused Projects
Selecting Projects
Estimating Project Benefits
Overview of DMAIC methodology
Project Reporting
DEFINE Stage Tools & Objectives (31 slides)
Define Stage Objectives
Project Charter: Use and Development
Work Breakdown Structure.
Pareto Diagrams.
Process Maps.
SIPOC
Matrix Diagrams
DEFINE: Metrics & Deliverables (37 slides)
Critical to Quality (CTQ) Metrics
Throughput Yield (and comparison to traditional yield)
Rolled Throughput Yield
Normalized Yield
DPMO: Use and Misuse
Sigma Level
Critical to Schedule (CTS) Metrics
Cycle Time
Process Cycle Efficiency
Process Velocity
Overall Equipment Effectiveness (OEE)
Relation of CTQ and CTS Metrics to Critical to Cost (CTC) Metrics
DEFINE: Project Financials (27 slides)
Cost of Poor Quality
Quantifying Project Benefits
CTC Calculations.
DEFINE: Project Scheduling (21 slides)
Scheduling Project Activities & Events
Gantt Chart
Critical Path Analysis / Activity Network Diagram.
PERT Analysis
DEFINE: Change Management and Six Sigma Teams (39 slides)
Problems with Change
Achieving Buy-In
Team Formation, Rules & Responsibilities
Stages of Team Development
Overcoming Problems
Consensus Building
Affinity Diagram
Nominal Group Technique
Prioritization Matrix
Measure Stage Tools and Objectives (44 slides)
Measure Stage Objectives
Process Definition (Flowcharts, Process Maps, SIPOC)
Metric Definition
Establishing Process Baseline
Enumerative vs. Analytic Statistics.
Process Variation (Deming's Red Bead)
Benefits of Control Charts.
Requirements vs. Control (Tampering)
Control Chart as Process Baseline Tool
Analyze Stage Tools & Objectives (32 slides)
Analyze Stage Objectives
Definition of Waste
Analyzing Process for NVA
Cycle Efficiencies
Lead Time and Velocity
Takt Time
Methods to Increase Velocity
Standardization
Optimization
Spaghetti Diagrams
Level Loading
When are Batches More Efficient?
Setup Reductions
Improve Stage Tools and Objectives (33 slides)
Improve Stage Objectives
Tools to Prioritize Improvement Opportunities
Defining New Process Flow
Lean Tools to reduce NVA and Achieve Flow
5S
Level Loading
Tools to Define & Mitigate Failure Modes
PDPC
FMECA
Preventing Failures
Reference to Tools for Defining New Process Levels
Control Stage Tools & Objectives (19 slides)
Control Stage Objectives
Methods of Control
Control Plans
Training
Measuring Improvement
Design for Six Sigma Overview (32 slides)
Methodology
Tools for DFSS
System, Parameter and Tolerance Designs
