Tools
Concepts
Interpretation & Calculations
Histograms, Process Capability
Applications
Key Success Factors for the Implementation of SPC
How to Study Process Capability
SPC to Improve Quality, Reduce Cost
Use Of SPC To Detect Process Manipulation
Multivariate Charts are control charts for variables data. Multivariate Statistical Process Control Charts are used to detect shifts in the mean or the relationship (covariance) between several related parameters.
Several control charts for variables data are available for Multivariate Statistical Process Control analysis:
The T2 control charts for variables data, based upon the Hotelling T2 statistic, are used to detect shifts in the process. Instead of using the raw Process Variables, the T2 statistic is calculated for the Principal Components of the process, which are linear combinations of the Process Variables. While the Process Variables may be correlated with one another, the Principal Components are defined such that they are orthogonal, or independent, of one another, which is necessary for the analysis.
The Squared Prediction Error (SPE) chart may also be used to detect shifts. The SPE is based on the error between the raw data and a fitted PCA (Principal Component Analysis) model (a prediction) to that data.
Contribution Charts are available for determining the contributions of the Process Variables to either the Principal Component (Score Contributions) or the SPE (Error Contributions) for a given sample. This is particularly useful for determining the Process Variable that is responsible for process shifts.
Loading Charts provide an indication of the relative contribution of each Process Variable towards a given Principal Component for all groups in the analysis.
Some restrictions apply to these Multivariate Statistical Process Control analyses:
The process variables are restricted to a subgroups of size one.
No provision is made for missing data. If a sample row has an empty cell, an error message is provided, requiring that either the affected variable or the affected sample be dropped from the analysis.
This implementation specifically excludes PLS (Partial Least Squares) analyses, where the samples for the process variables are associated with quality parameters.
See also:
When to Use a Multivariate Chart
Interpreting a Multivariate Chart
For technical reference, see also
1. Martens, H. and Næs, T., Multivariate Calibration, , J. Wiley and Sons, 1989.
2. MacGregor, J.F. and Kourti, T., Statistical Process Control of Multivariate Processes, Control Eng. Practice, Vol.3, No. 3, pp.403-414, 1995.
3. Miller, P., Swanson, R.E. and Heckler, C.E., Contribution Plots: A Missing Link in Multivariate Quality Control, Multivariate Statistical Process Control and Plant Performance Monitoring Industrial Representatives Meeting, December 19, 1995.
4. Jackson, J.E., A User Guide to Principal Components, J. Wiley and Sons, 1991.
Learn more about the SPC principles and tools for process improvement in Statistical Process Control Demystified (2011, McGraw-Hill) by Paul Keller, in his online SPC Concepts short course (only $39), or his online SPC certification course ($350) or online Green Belt certification course ($499).